SANTOSH RUBBER MACHINERY PVT. LTD.
Leading Mfgrs. & Exporters of Wide Range of
Rubber Manufacturing Machines
MIXING MILLS
Rubber Mixing Mill in India.

AFD MILL
560 x 1530 ("22 x 60" )
The new high tech version

TYPE AFD

Uni-drive with main rolls journals with anti- friction roller bearings.

( MODEL : SMX - SIZE/AFD )

SAVES 25 TO 30% POWER LOSS DUE TO BUSH BEARINGS AND BULL GEAR.
Extra cost pay back realized in one year time.

Rubber Mixing Mill in India.
Rubber Mixing Mill in India.
Rubber Mixing Mill in India.
Rubber Mixing Mill in India.

RANGE AVAILABLE :

ROLL SIZE

POWER

BATCH CAPACITY

10" x 24" 15HP 6-9Kgs
12" x 30" 30HP 15-20Kgs
14" x 36" 40HP 25-28Kgs
16" x 42" 60HP 35-40Kgs
18" x 48" 75HP 40-50Kgs
22" x 60" 120HP 60-80Kgs
26" x 84" 200HP 90-110Kgs
Friction Ratios : 1:1.05 To 1:1.22

ITEM

SANTOSH AFD MILLS

OTHER MAKES

Main Stand
Aprons
Housings

Steel Casting
Steel Casting
Steel Casting

}

No Breakage
Life Time Guarantee

Cast Iron
Fabricated
Cast Iron

}

Prone to Breakage
No Guarantee

Main Bearings

Anti Friction Roller Bearings which saves power to the extent of 25% to 30%
  
For eg: In case of 42" Mill based on 25% Power Saving for 20 Hours working per day will save 54000 Units of Power per year
 
100% Efficient Till It's Life Time
Replacement of Anti Friction Bearing shall take only 30 minutes

Gun Metal Bush BRG the efficiency of which goes on reducing from day 1 & becomes 20% at end of 5 years or earlier wasting costly power




Bush Bearing requires Down Time of atleast one week

Factor of Safety

Above 1.5

Less than 1.5

Electrical Panel

"Siemens" System House with 'Forward' 'Reverse' Inch Facility, Voltmeter, Ammeter

Local Make, No Reverse Facility

Front & Rear Roller

Inter-Changeable

Non Inter-Changeable

NIP Adjustment

Worm Gear with Parallel Sheeting Shaft

Simple Handles require extra effort & Parallel
Sheets cannot be taken out

Roll Cooling

a) Universal Rotary Joints 100% Cooling
b) Complete piping, Headers, Hoses provided

a) Open bell mouth Nozzles 50% cooling
b) Left to Client

Emergency Brakes

Provided on both sides to stop machine in ⅓rd
Revolution of Front Roll as per factory act 

Avoided - (Accident Prone)

Centre Distance of Bearing

Shorter by 140mm 12% more Load Bearing Capacity

Longer Centre Distance Less Load Carrying Capacity

Roll Reversing

Facility Provided

Not Provided

Overall Machine

Compact In Size

Bulky in Size

Fail safe Lubrication Interlock

"Indfos" Switch Interlock on Automatic Lubrication

No Interlock. Prone to Failure.

Foundation

Level Mounts with Rubber Cushion
(No Foundation Grouting Required)

Deep Foundation with Hold-Down Bolts Required

Drive

Direct Drive (No Bull Gear & Pinion)

Bull Gear / Pinion

Coupling

Gear Coupling (Double Sided Grease Filled))

Rubber Bush Type Coupling

Motors

Totally Enclosed

Open Motors

Brakes

Hydraulic Thruster Brakes

Electro Magnetic Brakes

Side Gearing

Helical Profile

 

Rubber Mixing Mill : Manufacturers of Rubber Mixing Mill & Rubber Hydraulic Presses in Mumbai India.